Automation programming

PLC, SCADA and HMI for plating plants

Custom programs that cut manual work, improve output quality and keep every plating step repeatable.

Fits what you already have

Add automation to a manual or semi-automatic plant

You do not need a new plant to get full automation. We can integrate automation into your existing line.

  1. Current system analysisWe review your existing process to find what can be improved.
  2. Custom automation designWe build an automation strategy around your production goals.
Retrofit and modernisation →

Data-driven insight

SCADA gives real-time monitoring and data logging for better decisions.

Improved safety

Less human contact with hazardous materials.

Quality control

Less human error, tighter control of temperature, voltage and chemical concentration.

Higher efficiency

Continuous operation with minimal downtime, higher output and consistent results.

Automation at work

Gantry, PLC and control, on the shop floor

Gantries, control panels and process lines from plants we built and automated.

Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
Automatic line with gantry
PLC programming

Custom PLC programs for every plating line

The program is written around your process, then tested on the line.

Process control

Precise control of plating parameters for uniform coatings and high-quality finishes.

Sequence control

Process steps run automatically, which improves efficiency and shortens cycle times.

Alarm management

Real-time monitoring and alerts for deviations, so corrective action is quick.

Automated electroplating recipe

  1. 01Surface cleaning
  2. 02Pre-treatment for better adhesion
  3. 03Metal plating with controlled current
  4. 04Rinsing and drying
  5. 05Automated quality inspection
SCADA and HMI

See the whole plant, run it from one screen

SCADA is the central view. HMI is the operator's screen on the line.

SCADA solutions

Real-time monitoring

Temperature, voltage and chemical concentration, live.

Historical data logging

Store process data and call it back when you need it.

Remote access

Monitor and control operations from a distance.

Custom reporting

Reports for performance analysis, compliance and improvement.

HMI development

Graphical interfaces

Process parameters and status shown visually.

Touchscreen controls

Operate the automated system by touch.

Alarms and notifications

Real-time alerts when the process drifts.

Made for your process

The screens are tailored to each plating process.

How it is done

Four steps from first visit to handover

We follow industry standards, regulatory requirements and best practice, so the system is reliable, safe and efficient.

01

Assessment and planning

We evaluate your current setup and find where automation helps most.

02

Design and development

We create the solution around your specific requirements.

03

Installation and integration

Systems are integrated with minimal disruption to your operations.

04

Training and support

Your staff are trained, and technical support continues after handover.

Planning a new plating, anodizing or phosphating plant?

Tell us your process and capacity. We will size the plant and send a quote.

Quick Enquiry